The cylinders in the fire suppression systems needs periodic check & maintenance & certification For the same the cylinders are removed from the system & taken to the plant. This cylinders are super pressured with nitrogen to 25bar or 40bar. The fire suppression gas needs to be recovered from the cylinder. Cylinder is attached to kemex reclaiming machine for the same & gas is recovered by maintain cylinder atmosphere to -20◦c. There is significant amount of gas loss occurs during reclaiming which is at a much lower amount than others due to additional safety features in Kemex reclaiming Machine
The emptied cylinders are tested for hydrostatic stretch test subject to five years from the date of manufacturing as per gas cylinders rule (2004) IS :5844.
Also the gas in cylinder reclaimed is checked for purity by using Gas analyzer.
The certificate for the cylinder HT test is issued which is approved by CCOE.
Vacuum a cylinder Before filling
Before the cylinder filled with gas it needs to be vacuumed to remove any dust or the remains of previous filled gas in the cylinder.
We have IHVP MAKE vacuum pump (model IVP 250) & is a direct drive rotary double stage high vacuum pump. Cylinders are vacuumed -400 to -760mmhg pressure
Procedure for filling of cylinders:
Pump is connected between two manifolds one is inlet manifold & other one is outlet manifold Pump is driven by compressed air at 6.5 kg/cm2. Compressor is having the safety relief valve calibrated at 8.0kg /cm2.
Each manifolds have a separate safety relief valves set at 12 kg/cm2.
Mother cylinder will be connected to inlet manifold & cylinder to be filled will be connected to outlet manifold by flexible hose & cylinder will be placed on weigh scale & filled. The cylinder will be super pressure with nitrogen to 25bar or 40 bar & will be checked for leak test.
Mother cylinder will be connected to inlet manifold & cylinder to be filled will be connected to outlet manifold by flexible hose & cylinder will be placed on weigh scale & filled. The cylinder will be super pressure with nitrogen to 25bar or 40 bar & will be checked for leak test.
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